5-layer air bubble film machine (2 extruders)


5-layer air bubble film machine (2 extruders)


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Film Width: 1000mm~3000mm
Main Parts: extruder, forming part, winder, control panel
Speed: standard model 38m/min, customized model 60m/min.
Auxiliary Device: mixer, chiller, in-line edge trimmed recycle unit


Keyword:

5-layer air bubble film machine (2 extruders)




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PRODUCT DESCRIPTION

Product Benefits

High-efficiency & energy saving

Inverter operation, low noise, fast feedback

Customize machine

Meet special production workshop, optimized operation space

Automation and Intelligence

Paper-core auto loading, free of adhesive tape, bubble roller auto unloading etc.

Double Screw Extruder

Product performance functional, Higher output, Lower production cost


Water-cooled bubble forming cylinder

The 3rd generation bubble forming cylinder with inner water-cooled design, customized cooling with spiral design, fast cooling speed, uniform surface heat dissipation

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Vacuum pump with inverter operation

Adopts inverter to adjust vacuum pump suctioned capacity, fuller air suctioned in each bubble, and lower noise.

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Automatic cutting winder

The pioneer of free adhesive tape & free paper core, adopts constant tension with inverter control, winding tension is stable, reduce stretching deformation of material, reduce scrap rate, and improve the subsequent production yield.

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Advantage of Malex machinery

 

Double chilled roller for silicon roller cooling1

Constant tension winding system1

 

Fast cooling bubble forming cylinder1

 

Malex-made adjustable T-die1

 

Advantage of Malex machinery

 

Double chilled roller for silicon roller cooling1

Constant tension winding system1

 

Fast cooling bubble forming cylinder1

 

Malex-made adjustable T-die1

 

Alloy treatment screw

Independently R&D screw design, increasing the length to diameter ratio, extend plasticizing section, achieving uniform shear, effectively improving plasticizing performance, can using 100% recycled materials and improving product strength.

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Multi-size bubble forming cylinder installed on machine

To meet production needs of different specifications of bubble film, multiple set bubble forming cylinder can be installed simultaneously, saves disassembly time and maintaining a clean and tidy production environment.

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Product description Optional device Application Picture video
Product Introduction
 
1. Main parts: 2 Extruders, Control Panel, Bubble forming section, Winder;
2. To produce 5 layers air bubble film (laminated layer + PE front layer + bubble layer + base layer + laminated layer);
3. The laminated layer can be aluminized foil, MPET foil, kraft paper, EPE foam, BOPP film etc.;
4. Film width from 1,000mm to 3,000mm;
5. Screw L/D ratio is 1:34, it adopts special mixing function and high plasticizing capacity design, with good plasticization, good mixing effect and high output;
6. The bubble forming cylinder adopts special internal circulation chilled water design to ensure perfect bubble forming effect under high speed operation.

5 layer bubble film machine is one of the main products of GuangDong Malex Machinery Technology Co.,Ltd with good price and quality,Factory direct  sales Cheape.Our company is a professional supplier(s)  and manufacturers in China,with various Low price products For sale.

Mechanical Transmission Diagram & Bubbel Structure

1


Technical Parameter

1

Automatic winding machine

Winding machine adopts Huichuan PLC control system and constant tension design

High stability winder consists of two cantilevered air shafts

Automated cutting and roll changing work.

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Bubble forming mold (internal circulating cold water cooling)

High quality chrome treatment, internal circulation cold water cooling, greatly improve the cooling effect, ensure the machine can operate at high speed

Customized bubble molds and bubble shapes for customers

Mold diameter: 269mm, 317mm, 365mm, 393mm, etc.

Bubble shape: spherical, heart-shaped, hexagonal, etc.

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Air cooled chiller

The unit's water shaft is cooled by circulating cold water and must be used in combination with a chiller to improve speed stability.

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Online point break (servo drive control)

The film is broken at a set length, making the film easy to tear into a fixed width, without manual cutting

Servo drive control to improve the accuracy of the break length

The shortest distance can be 80mm.

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Online waste recycling device

An on-line recycling waste side device that breaks and recycles the cut waste edge into the extruder for reuse of waste

The waste secondary treatment process is eliminated.

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  • Air bubble film is light and firm material. With its flexibility and wear-resistance, it can form a buffer protection material.
  • It is now used globally in a variety of applications from high-quality packaging to heat-insulation and sound-insulation.
  • Air bubble film can completely protect the impact, prevent damage caused mainly by compression, and the resulting package is light, transparent (or colorful), harmless, and resistant to acids, oils and other chemicals, as well as water and moisture.
  • The use of air bubble film can reduce the volume of the package, thereby reducing transportation costs.
  • The bubble film can be printed or laminated with PE or other PE materials, and can be recycled 100%. Because of its flexible production and the use of different materials, this film has now been used to package a variety of different products and consumer products, including glass, furniture, food, pharmaceutical and electronic products, and office equipment.

Advantage of Malex machinery

 

Double chilled roller for silicon roller cooling1

Constant tension winding system1

 

Fast cooling bubble forming cylinder1

 

Malex-made adjustable T-die1

 

Industrial Application

Layer 2 applications

Layer 2 applications

Layer 3 applications

Layer 3 applications

Layer 5 applications

Layer 5 applications

Layer 5/7 applications

Layer 5/7 applications

Layer 5 applications

Layer 5 applications

Layer 5 applications

Layer 5 applications

  • Air bubble film is light and firm material. With its flexibility and wear-resistance, it can form a buffer protection material.
  • It is now used globally in a variety of applications from high-quality packaging to heat-insulation and sound-insulation.
  • Air bubble film can completely protect the impact, prevent damage caused mainly by compression, and the resulting package is light, transparent (or colorful), harmless, and resistant to acids, oils and other chemicals, as well as water and moisture.
  • The use of air bubble film can reduce the volume of the package, thereby reducing transportation costs.
  • The bubble film can be printed or laminated with PE or other PE materials, and can be recycled 100%. Because of its flexible production and the use of different materials, this film has now been used to package a variety of different products and consumer products, including glass, furniture, food, pharmaceutical and electronic products, and office equipment.

Service Process

01

Requirements Analysis

Raw materials; Product performance & specification analysis

02

Equipment Selection Suggestion

Customized intelligent device; Customized specification, customized mold size

03

Whole Plant Planning Advice

Arrangements for operation, machine & material; Water, power & air requirements during operation

04

Delivery

Professional installation & tuning. On-site operation training, Regular maintenance guide

05

After Sales Service

On-site maintenance upkeep; Subsequent equipment upgrade service.


WORKSHOP VIDEO

202309181139.mp4
9月14日(1).mp4

COOPERATIVE PARTNER

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APPLICATION CASES

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WHY CHOOSE US

Our Advantages

Source manufacturer, Intimate service. Worry-free after-sales,
Buy with peace of mind.

 

YinNeng always with the corporate mission of "striving to improve the human living environment, led by senior product development experts and excellent management team, practice the corporate values of "seeking value with professionalism, seeking efficiency by management, seeking development by quality, and winning the market with innovation", It will be integrated and driven, with sanitation facilities as the main body and hardware manufacturing as the driving strategy as the development strategy, to provide customers with professional. standardized, customized and refined services.

 

YinNeng was established in 2019 with five years of production experience. Our team has 25 designers,10 engineers, a sales team of 28 people, 35 production managers, and more than 150 production workers. Our designer team consists of oversea designer where our deigns met oversea standards.

 

YinNeng with the rapid development of technology in this field, we advocate teamwork, work hard, look forward to the future of the company, and also provide a quality brand.

 

Welcome to visit our site


FAQ

How flexible are you in accommodating specific design requests or modifications?

Our team have 5 designers, 6 engineer, we can deal all the customization you need.

How is the product to be delivered?

Our product can be shipped in loose component (Normal container) or in a completed unit (Flat Rack Container).

Can you provide the service of installation?

Yes, we have 80 experienced supervisors who can go to supervise the installation at any time. Meanwhile, we have a skilled installation team that can complete a number of turn-key projects.

What have you added to the value-added service?

We have camp/community planning design, indoor and outdoor electrical/plumbing design, communication/fire alarm/security system supply, furniture/electrical appliances, etc.

What is the service life and warranty period?

lifetime for capsule house is 20-50 years, container house is 15-20 years, apple cabins is 15-20 years , Mobile villa is 20-50 years. The warranty period for the whole house is 12 months from delivery.

What kind of technical drawings could you offer?

We could three-view drawing, 3d photo, blueprint, foundation, plumbing, electrical, communication, fire alarm, installation, furniture and so on.

Which certificate do you have?

We have been awarded the certificate by ce, american building code, iso9001, we have been inspected many times by tuv, sgs and bv for the factory and products.

What about the lead time?

What about the monthly quantities?

Space mobile house, Apple cabins, Mobile villa, Container house: A total of 400 units

What insulation material do you apply?

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If you are interested in our products, please leave your e-mail, we will contact you as soon as possible, thank you!

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